Start Making With Metal - No Welding!

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Published 2024-06-29
Welders need not apply! Learn how you can start working with metal with or without specialized tools, along with tips on how I make my vintage signage.

Get 20% off DeleteMe US consumer plans when you go to joindeleteme.com/wesley and use promo code "wesley" at checkout!

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▶ Merch and Project Plans: www.wesleytreat.com/shop
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▶ Favorite Tools: amazon.com/shop/wesleytreat

DISCOUNT ON ALL TOTALBOAT PRODUCTS
Always follow this link for your discount: www.totalboat.com/wtreat

TOOLS & MATERIALS FEATURED IN THIS VIDEO
(Please keep in mind some of these are merely similar to what I own, because some of my specific tools are no longer available. I have not tried all of these specific brands.)
▶ Wen Metal Shear (Similar Item): amzn.to/3xDWPYE
▶ DeWalt 20V Max XR Jigsaw: amzn.to/3VJLSwS
▶ Bosch T118A Jigsaw Blades for Metal: amzn.to/4clOZCd
▶ AFA Tooling Deburring Tool (Similar Item): amzn.to/3XJptCc
▶ Noga DB1000 Sheet Metal Deburring Tool: amzn.to/3XK72xn
▶ Harbor Freight Horizontal Metal-Cutting Bandsaw: tinyurl.com/3z9yjk88
▶ Lenox Diemaster 2 Vari-Raker Bandsaw Blade, 64.5": amzn.to/3W0Gree
▶ Kodiak End Mill for Aluminum: amzn.to/4bs77cn
▶ AccuCutter 13" Heavy Duty Guillotine Shear (4001 Series): tinyurl.com/4dfbr2pv
▶ Astro Pneumatic Nibbler (Similar Item): amzn.to/3W1K6Zk
▶ Crescent Wiss MetalMaster Aviation Snips (Straight): amzn.to/45KKw9v
▶ Crescent Wiss MetalMaster Offset Aviation Snips (Left & Right): amzn.to/4cCUITM
▶ Hyde Plastic Cutting Tool (Similar Item): amzn.to/4bmWVBL
▶ Diablo 10" Laminate/Non-Ferrous 84-Tooth Saw Blade: amzn.to/3W2rvMu
▶ Klein Tools Hand Notcher: amzn.to/37YX4gI
▶ Hurricane Sheet Metal Hand Seamer: amzn.to/4cGpmfc
▶ Midwest Offset Sheet Metal Hand Seamer: amzn.to/3RL3x60
▶ Grizzly 48" Pan and Box Brake: tinyurl.com/8ty5zkzn
▶ Grizzly 12" Slip Roll: amzn.to/4bxOAeQ
▶ Metal Magery Spring Drill Stop Set (Similar Item): amzn.to/3IfELXC
▶ Cleco Fastener Kit for 1/8" Holes (Similar Item): amzn.to/3wCfp33
▶ Cleco Fastener Deluxe Kit (Similar Item): amzn.to/3gkfoW5
▶ Milwaukee Step Drill Bit Set: amzn.to/3zhRdnm
▶ Eastwood Deep Metal Hand Punch: amzn.to/3XJGigA
▶ Lichamp Manual Knockout Punch Kit: amzn.to/4cnrAjB
▶ Parts Express Hand Nibbler (Similar Item): amzn.to/4d0at7J
▶ Harbor Freight 3-in-1 Riveter Kit: tinyurl.com/37f5d76p
▶ Harbor Freight Pneumatic Riveter: tinyurl.com/mpz5yyej
▶ Wintools Pneumatic Riveter (Similar Item): amzn.to/3XF2SH7
▶ Wicks Aircraft 3-Inch Hand Rivet Squeezer Kit: amzn.to/3L7mzjs
▶ Simple Aluminum Brazing Rods (Appears to be the same as Alumiweld): amzn.to/3XLG7Bs
▶ Newborn 250 Super Smooth Caulking Gun (What I use with Thixo): amzn.to/3iMm03u

DIY SHEET METAL BRAKES
There are way too many designs to choose from. Go nuts!
youtube.com/results?search_query=diy+sheet+metal+b…

CHAPTERS
00:00 And You Can, Too!
01:38 Cutting
05:05 Deburring
06:02 Back to Cutting
15:39 Bending
23:55 Feel Like Makin' Holes
28:26 Let's Talk About Alumium
30:39 Fasteners & Adhesives
37:03 Liftoff!


Note: I may earn a commission from certain product links.

All Comments (21)
  • @Geeksmithing
    A 40 min metal working class? Yes please! It's just riveting content from beginning to end! Seriously though. This format is great. Please do more.
  • If you are going to get into riveting, and doing a lot of it, save your hand, invest in a powered rivet gun. Pneumatic, electric, whatever you choose, a powered rivet gun will keep you from having to spend all that rivet gun money on painkillers and wrist braces.
  • Really well done - THANKS! As a longtime metal fabricator, I must say this is the best video on the covered topics of binding sheet metal EVER! In less than 40 minutes, too!
  • @TheKnightArgent
    I really like this format. Your humor has always been great, but this "I'm showing my brother's kid how to do it" vibe is really cool.
  • @skeery2605
    This video sure does make sign making seem more approachable.
  • The ratio for a caulk gun is the thrust factor that will be applied to the tube plunger from the force of you squeezing the handle. You apply 10 lbs of force, and it will apply 80 lbs to the plunger.
  • @stapuft
    Love seeing someone use words like thaumaturgy in an everyday situation.
  • @MFunkibut
    A Rip Taylor joke!?!?! Oh we are old my friend!
  • The first nibbler I bought (to mod a computer case for my nephew) was a hand tool. The window in the computer case was incomplete when I bought my second nibbler. It was an attatchment for a hand drill. Like your pneumatic version, it threw the bites all over the place. Cleaning them up reminded me to wear gloves when dealing with metal. This also caused me to tape a shop vac hose to the drill to collect those bites. The ability to cut straight lines, then curves, and turn tight corners, all without changing tools, convinced me the nibbler was a brilliant invention.
  • @yachtsteve
    I was less than 10 seconds into the video before I had to comment on it. No plumber has ever looked at someone else's plumbing and said that guy knows how to plum. I just about spit out my coffee. No mechanic has ever looked at someone else's mechanic work and said that guy knows what he's doing it's so funny and I don't know why it is but it's so true.
  • @jeffp5991
    For your holes, you can get any spade bit and grind the sides to whatever shape you want. You can make some interesting patterns in wood using the same technique.
  • "I feel like RIP Taylor!" got a genuine LOL from me. Great reference.
  • @alankott3129
    Sandpaper on Aluminum edges seems a great way to come up with new cuss words.
  • @lloydsims1573
    as a handyguy, I appreciate your inclusion of simple tools. creative!
  • @cwilliams4227
    A trick if you use an air nibbler. Get a small drink bottle with the neck opening the same size or slightly smaller than the nibbler head. force it on maybe with a little heat till it stays. This will catch almost all of chips.
  • When using tubes like the JB-Weld, don't open the cap: unfold the other end, snip a tiny corner and squeeze the product out, then crimp the end up again with pliers and refold. This is a far more airtight method, especially for highly volatile products like shoe glue.
  • @swp466
    I haven't tried them yet, but the spade bit photos on the Harbor Freight site show that they also have the cutting spurs... Cheap enough to find out how well they work.
  • Wesley Treat, for Mayor of all internet woodworkers/crafts ppl. Earnest, smart, no condescension, and a well of useful info and real no bullshit commentary on tools and techniques, not to mention entertaining. You have made me more confident in simply just beginning so many times.
  • I am a sign maker that cuts 063 aluminum all day long. Spiral up metal single flute bit with 60 to 70 Inches per min. 20000 spindle speed. Light oil or misting fluid. But the key is a vacuum table. Stick it down so it can’t move at all and you will be an aluminum cutting pro…
  • @kieren7763
    Im a automotive sheet metal worker and coach builder I can't say I disagreed with any of your statements and I watched the whole thing and learnt some things myself